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Concrete Repair & Special Mortars

Concrete Repair System

Based on its many years of experience and technical expertise with plasters, mortars, concrete protection and waterproofing materials, Ceresit developed a PCC concrete repair system compatible with concrete classes of at least C 12/15 (B 15)

The Ceresit system is based on four core products:

  • CD 30 ‘2-in-1’ – mineral, one-component, anti-corrosion mortar suitable also as a contact layer
  • CD 26 – coarse-grained mortar for producing layers of 30 to 100 mm thickness
  • CD 25 – fine concrete mortar for producing layers of 5 to 30 mm thickness
  • CD 24 – fine filling compound for repairing concrete up to 5 mm layer thickness.

Step by Step

Step 1

Ceresit Concrete Repair System, Step by Step 1, size 1280x960

Chisel off the corroded parts of the concrete. Remove the damaged layers of flooring, plaster and insulation. Clean the concrete surface.

Step 2

Ceresit Concrete Repair System, Step by Step 2, size 1280x961

If the corrosion has already affected the reinforcement, remove the concrete in this area to reach uncorroded parts. Clean the reinforcing steel bars manually or mechanically until the bare metal is exposed, then clean with compressed air.

Step 3

Ceresit Concrete Repair System, Step by Step 3, size 1280x962

Apply an anti-corrosion layer of Ceresit CD 30 on the previously cleaned steel bars. They should be wet during application of CD 30.

Step 4

Ceresit Concrete Repair System, Step by Step 4, size 1280x963

Moisten the prepared concrete area with water until the surface appears to be slightly damp. Now apply a contact layer of Ceresit CD 30.

Step 5

Ceresit Concrete Repair System, Step by Step 5, size 1280x964

After a drying time of 30-60 minutes when the contact layer is still slightly damp, apply one of the repair mortars in the Ceresit PCC system: either CD 25 or CD 26 – depending on the required layer thickness and depth of the cavity.

Step 6

Ceresit Concrete Repair System, Step by Step 6, size 1280x965

Finally, use the fine-grained filler CD 24 to produce a smooth surface.

Products

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    CERESIT CD 24
    Filler to repair concrete up to 5mm. Cement mortar to smooth out concrete layers. 
  • ${/content/heliux/adhesive/ceresit/com/en/products/mortars-and-auxiliaries/product#/ceresit-cd-25/SAP_0201VLC013L7/searchResult.productFields.MainImageAltText}
    CERESIT CD 25
    Fine-grained one component filler to smooth out concrete and reinforced concrete, to fill cracks/voids and repair damaged substrates. The range of application is from 5 to 30 mm. 
  • ${/content/heliux/adhesive/ceresit/com/en/products/mortars-and-auxiliaries/product#/ceresit-cd-26/SAP_0201VLC013L8/searchResult.productFields.MainImageAltText}
    CERESIT CD 26
    Coarse-grained one component filler to smooth out concrete and reinforced concrete and to fill cracks/voids and repair damaged substrate. 
  • ${/content/heliux/adhesive/ceresit/com/en/products/mortars-and-auxiliaries/product#/ceresit-cd-30/SAP_0201VLC013L9/searchResult.productFields.MainImageAltText}
    CERESIT CD 30
    1-component, anti-corrosion protection and contact mortar „2 in 1”. 
  • ${/content/heliux/adhesive/ceresit/com/en/products/waterproofing/product#/ceresit-cr-166/SAP_0201WJC014B9/searchResult.productFields.MainImageAltText}
    CERESIT CR 166
    2-component flexible slurry, strengthened with fibres and designed for waterproofing and damp-proofing on deformable and non-deformable mineral substrates. 

Have a question?

We are happy to support you with any questions regarding our products, where to buy, or what is the right solution for your project.